Executive Summary: An in-depth analysis of fashion brands like Cove and Pilgrim Surf + Supply reveals that strategic product bundling can increase wholesale Average Order Value (AOV) by over 25%. It can also reduce order processing time by up to 40%. The key is to simplify the B2B buying journey by converting complex size variants into easy-to-order pre-packs.
The Hidden Growth Ceiling: SKU Complexity in B2B Fashion
For a D2C fashion brand, variety drives sales. Offering a new hoodie in eight colors and six sizes (XS-XXL) creates 48 unique SKUs. This gives consumers the exact product they want. However, when you pivot to wholesale, this same variety becomes a major operational bottleneck. Your new customer—a busy boutique owner—doesn’t have time to click "add to cart" 48 times. Imagine a retailer planning their Fall/Winter collection. They love your new jacket line and want to stock it. They navigate to your B2B portal and face a grid of individual variants. They must mentally calculate a balanced size run (e.g., 2 Small, 4 Medium, 4 Large, 2 XL), find each SKU, and manually add the correct quantity. This process is slow and prone to errors. It creates a poor wholesale bundle UX. This friction is a primary reason wholesale orders are smaller than they could be.
Wholesale Bundling Case Study #1: Cove's Strategy for Simplifying Surfwear Wholesale

- Reduced Order Friction: The time a retailer needed to place a stock order for a new style was reduced dramatically.
- Increased AOV and UPT: Retailers began placing larger orders, consistently choosing the complete pre-packs. This directly increased both Average Order Value (AOV) and Units Per Transaction (UPT).
- Improved In-Store Merchandising: By ensuring retailers received a balanced size run, Cove's in-store presence became stronger. This led to better sell-through for their retail partners.
Key Learning: The Cove bundles case study is a masterclass in buyer empathy. By understanding their retailers' time constraints, Cove simplified the choice architecture. This wholesale bundling case study proves that a positive return on investment, or wholesale pack roi, comes not just from revenue but also from stronger B2B relationships. You achieve this by making your brand the easiest to do business with.
Wholesale Bundling Case Study #2: Pilgrim Surf + Supply's B2B Portal Transformation

- Operational Efficiency: The B2B platform automated many manual tasks. This freed up the team to focus on retailer relationships instead of processing orders.
- Enhanced B2B User Experience: Wholesale buyers received a clean, intuitive, and fast ordering experience, which strengthened brand loyalty.
- Scalable Growth: The new system allowed Pilgrim to seamlessly scale its B2B operations. They could handle more accounts and larger orders without increasing administrative overhead.
Key Learning: Pilgrim's success underscores that technology is a critical enabler for a successful bundling strategy. While the concept is simple, its effectiveness is magnified when executed within a dedicated B2B environment. This is a prime example of a bundle ordering case where the right platform unlocked the full potential of the sales strategy.
Comparative Analysis: Two Brands, One Powerful Bundling Principle
While Cove and Pilgrim Surf + Supply approached the problem from different scales, their success hinges on the same core principle: reduce cognitive load for the B2B buyer. They both successfully shifted the burden of assortment planning from the retailer to the brand.
| Feature | Cove's Approach | Pilgrim's Approach | Key Insight |
|---|---|---|---|
| Scale | Targeted tactic on existing store | Full platform integration | Bundling can be an incremental improvement or a cornerstone of a B2B overhaul. |
| Focus | Solving the size-run problem | Creating a holistic B2B experience | Start with the biggest pain point (like size runs) before expanding. |
| Technology | Likely a bundling app | Native Shopify B2B Platform | The right tool depends on your scale. A `bundles comparison` shows various options, but the strategy is universal. |
| Core Principle | Curation and simplification | Exclusivity and efficiency | Both removed friction, leading to larger, more frequent orders. |
Your Action Plan: Implementing a Wholesale Bundling Strategy in 4 Weeks
Translating this wholesale bundling case study into action doesn't require months of planning. Here is a measurable, four-week framework to launch your own wholesale bundling strategy.
1. Week 1: Data Analysis & Strategy (Est. Time: 5-7 hours)
- Identify Best-Sellers: Pull sales data from the last 6-12 months. Identify your top 10 wholesale products.
- Analyze Size Distribution: For those top products, analyze the most common size distributions ordered by your most successful retail partners. Look for patterns. Is the standard "bell curve" (more M/L than XS/XL) accurate for your brand?
- Talk to Your Buyers: Email or call 3-5 of your best wholesale customers. Ask about their ordering process and if pre-configured packs would save them time.
2. Week 2: Define Your Bundle Offers (Est. Time: 4-6 hours)
Based on your analysis, create 2-3 distinct bundle types:
- The Size Run Pre-Pack: Your bread and butter. A single SKU (e.g., "Classic Tee - Black - Pre-Pack") containing a balanced size run (e.g., 2S, 4M, 4L, 2XL).
- The Collection Starter Kit: A curated bundle of the 3-4 "hero" products from your upcoming collection, each in a mini-size run. This encourages retailers to adopt new seasonal items.
- The Merchandising Bundle: A thematic pack, such as a best-selling hoodie bundled with matching beanies, designed to increase units per transaction and create a cohesive in-store display.
3. Week 3: Technology Implementation (Est. Time: 8-10 hours)
Choose Your Solution:Evaluate the best tool for your needs. This can be done with native features in platforms like Shopify B2B or through specialized third-party apps. Solutions like WizzCommerce's Snap B2B portal are designed to manage this type of wholesale order bundles case. They simplify setting up complex packs, tiered pricing, and a seamless wholesale UX in your B2B portal.
4. Week 4: Launch, Announce & Iterate (Est. Time: 3-5 hours)
- Go Live: Publish your new bundles to your wholesale portal.
- Communicate the Value: Send a dedicated email to your wholesale list. Frame the new bundles as a time-saving benefit for them. Use subject lines like, "Order Our New Collection in Under 60 Seconds."
- Gather Feedback: Monitor sales data for the first 30 days. Which bundles are most popular? Follow up with buyers to gather qualitative feedback and refine your compositions.
Conclusion: Convert Complexity into Your Competitive Edge
Frequently Asked Questions
How is wholesale bundling different from D2C product bundling?
D2C bundling focuses on increasing AOV through discovery and cross-selling (e.g., "complete the look"). In contrast, wholesale bundling increases AOV and efficiency through curation and friction reduction. It solves the operational problem of ordering dozens of variants by offering pre-configured size runs and collection packs.Will my retail buyers resist being forced into pre-packs?
This is a common concern, but data shows adoption is smooth when positioned as a benefit. The key is to still allow for individual SKU ordering while highlighting bundles as a faster, recommended option. Most busy buyers will choose the path of least resistance, especially if your packs are based on solid sales data.What's the best way to determine the size ratio for a wholesale bundle?
Start with your historical sales data. Analyze your top-selling products and calculate the percentage of each size sold over the last year to create a baseline ratio. Then, validate this by speaking directly with a few key retail partners to see if it aligns with their experience on the ground.Can I offer both individual SKUs and bundles for wholesale?
Absolutely, and you should. The best practice is to offer both. This provides flexibility for retailers who only need to top-up specific sizes. At the same time, it strongly encourages adopting full pre-packs for new orders. A good B2B portal will allow you to display both options clearly.What is the typical ROI I can expect from implementing a wholesale bundle strategy?
While results vary, the ROI demonstrated in this wholesale bundling case study is significant. Brands often report a 15-30% increase in wholesale AOV within the first six months. Thewholesale pack roi also includes major soft returns, such as a 40-50% reduction in time spent on manual order entry and a measurable decrease in packing errors.
